Automatic Monoblock Filling Machine for Prefilled Plastic Syringes
Our automatic monoblock filling machine is specifically designed for the accurate and efficient filling of prefilled plastic syringes. This advanced piece of equipment is perfect for aseptic filling in industries such as pharmaceuticals, ensuring product safety and precision. With a fully automatic system, the machine operates smoothly and requires minimal manual intervention, making it ideal for high-volume production environments.
The filling machine is equipped with intelligent detection systems to monitor the process, providing real-time feedback and ensuring consistent quality control throughout the production cycle. It boasts a high degree of automation and work efficiency, reducing labor costs and improving productivity. The design also incorporates easy-to-use controls for quick adjustments, making it convenient to switch between different syringe sizes or filling volumes.
In addition to its high-speed filling capabilities, the machine integrates capping functions for a streamlined process. Built for durability and easy maintenance, it is an excellent choice for businesses looking to improve their production lines. With its reliable performance, simple operation, and ability to meet the demanding requirements of aseptic filling, this monoblock filling machine is the ideal solution for prefilled plastic syringe production.
Key Features of the Prefilled Syringe Filling Machine
1.Wide Compatibility:
This machine is highly versatile and compatible with various types of prefilled plastic syringes, with customization options available for special syringe types.
2.High-Quality Materials:
The exterior is constructed from SUS304 stainless steel, while all contact parts are made from SUS316L stainless steel and medical-grade silicone rubber, fully meeting GMP compliance standards for hygiene and safety.
3.Cap Sorting and Conveying System:
The caps are conveyed and sorted using a vibratory feeder made from SUS316L stainless steel, featuring a bright surface treatment that ensures there are no dead corners for easy cleaning.
4.Advanced Electrical Components:
The machine uses internationally renowned electrical components with interference-free modular control. All synchronous actions are powered by precise and reliable servo motors, making it easy to operate and maintain.
5.PLC-Controlled Motor Operation:
The motor is controlled by a PLC programming controller, with a human-computer interaction interface that monitors and displays real-time working status. The system automatically alarms and displays fault locations and error messages for quick troubleshooting.
6.Multiple Filling Options:
A variety of filling doses and methods are available to meet different production needs.
7.Fully Automated Operation:
The machine offers fully automatic feeding, filling, cap arranging, and capping, ensuring a streamlined production process.
8.Air Removal Function:
The syringe head filling method is designed to eliminate air inside the syringe, greatly improving the product qualification rate.
9.Modular Design:
The machine’s modular design allows for easy location and expansion. It can function as a standalone machine or be connected to other equipment such as hoists, assembly machines, rotary rod machines, and labeling machines to form a complete production line.
10.Optional Automatic Replenishment System:
The machine features an optional liquid level sensing system that automatically replenishes materials when levels are low, ensuring continuous operation.
Parameter
| Filling capacity | 10-500ml |
| Production capacity | 30-70 bottles/minute(Adjustable Customized according to client needs) |
| Filling accuracy | ≥99% |
| Finished cap yield | ≥99% |
| Equipment power | 220V / 50Hz |
| Equipment power | 1.5KW |
| Equipment size | 2400*1500*1900mm |
| Applications | Eye drops, Creams, Essential Oil, CBD Oil, E-Liquid, E-Juice etc |
Product Detials
Key Components of Syringe Filling Capping Machine
1.Filling Nozzles:
The filling nozzles play a crucial role in dispensing liquid into bottles or containers with precision. Designed for accurate and consistent filling, these nozzles prevent spillage and overfilling. At TECH-LONG, we use high-quality stainless steel filling nozzles known for their durability and corrosion resistance, ensuring long-lasting performance.
2.Conveyor System:
The conveyor system is essential for transporting empty bottles or containers to the filling station and carrying them away once filled. Our conveyor systems can be fully customized to handle various bottle sizes and shapes, ensuring a smooth and efficient production process in any setting.
3.Capping System:
After filling, the capping system securely seals the bottles or containers, preventing leakage or contamination. monoblock filling machines are equipped with advanced capping systems that can handle different cap types, such as screw caps and snap-on caps, to suit a wide range of packaging needs.
4.Control Panel:
The control panel serves as the central control unit for the monoblock filling machine, allowing operators to monitor and manage the entire process. Our user-friendly control panels are equipped with advanced software, providing real-time data, diagnostics, and operational insights for seamless performance.
If you are interested in automatic syringes filling machine, please contact us
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